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Coated Ducts Explained: Market Segments, Growth Drivers, and Top Players

What Are Coated Ducts?

Coated ducts are ventilation or air handling ducts that have a protective layer applied to their inner or outer surfaces. These coatings—ranging from zinc, polymer, epoxy, or phenolic resins—enhance duct performance by preventing corrosion, minimizing microbial growth, reducing frictional losses, and improving fire resistance. Coated ducts are vital in commercial buildings, hospitals, cleanrooms, industrial facilities, and food processing plants where hygiene, air quality, and durability are essential. The Research report presents a complete judgment of the market which consists of future trends, coated ducts market growth factors, consumption, production volume, CAGR value, attentive opinions, profit margin, price, and industry-validated market data.

The coated ducts market is expected to grow at a CAGR of 4.8% to reach USD 666.5 million by 2030 from USD 527.6 million in 2025. The growing demand for durable, corrosion-resistant, and energy-efficient ducting solutions in industries, especially in construction and infrastructure projects, is significantly driving market growth.

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Why Is There Growing Demand for Coated Ducts?

The rising global emphasis on indoor air quality (IAQ), energy efficiency, and HVAC system longevity is driving demand for coated ducts. Increasing construction of smart buildings, green-certified projects, and retrofitting of older HVAC systems are further expanding the coated duct market. These ducts are essential for preventing the accumulation of particulates and pathogens in sensitive environments like hospitals, pharmaceutical labs, and data centers.

In particular, fire-rated coated ducts have gained attention due to their ability to maintain integrity under high temperatures, making them crucial for safety in modern infrastructures.

Industry Dynamics of the Coated Duct Market

  1. Market Drivers
  • Stringent Air Quality Regulations: Regulations in the US (ASHRAE) and EU (EN standards) mandate high-performance duct systems in commercial and industrial facilities.
  • Construction Growth: Urban development and infrastructure modernization are increasing HVAC system installations globally.
  • Fire Safety Compliance: Demand for fire-rated ducts is rising, especially in high-rise buildings and manufacturing units.
  1. Challenges
  • High Material & Installation Costs: Premium coatings and specialized installations can increase upfront project costs.
  • Limited Awareness in Developing Regions: In emerging economies, conventional ducting still dominates due to cost sensitivity.
  1. Opportunities
  • Smart & Sustainable Building Initiatives: LEED-certified and green buildings increasingly specify coated ducts for sustainability and IAQ.
  • Growth in Healthcare and Pharma Industries: These sectors require high-grade coated ducts to maintain sterile air environments.

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Coated Ducts Market Segmentation

The coated ducts market is segmented by type of coatingmaterialapplication, and region:

  1. By Coating Type
  • Polymer Coated Ducts: Provide antimicrobial protection; widely used in hospitals and food processing.
  • Galvanized (Zinc) Coated Ducts: Prevent corrosion in industrial environments.
  • Epoxy Coated Ducts: Offer chemical resistance and are used in pharmaceutical and lab settings.
  • Phenolic Coated Ducts: Known for fire resistance and thermal insulation.
  1. By Material
  • Steel Ducts
  • Aluminum Ducts
  • Fiberglass Ducts
  1. By Application
  • Commercial Buildings
  • Industrial Facilities
  • Healthcare & Cleanrooms
  • Food Processing
  • Data Centers
  • Retail & Residential Projects
  1. By Region
  • North America: High adoption due to strict IAQ and fire safety standards.
  • Europe: Rapid growth due to green building directives.
  • Asia Pacific: Fastest-growing market fueled by infrastructure development in China and India.
  • Middle East & Africa: Demand driven by smart city projects and commercial investments.
  • Latin America: Gradual uptake in urban centers.

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Coated Ducts Companies

The key global players in the coated ducts market include Kenyon Pte Ltd. (Singapore), Exyte Group (Germany), Acesian Partners Limited (Singapore), Sigma Roto Lining Pvt. Ltd. (India), Viron International (US), Dongsheng (Zhangjiagang) Environmental Protection Technology Co., Ltd (China), Spiral Manufacturing Co., Inc. (US), ChenFull International Co., Ltd (Taiwan), Junhao Co., Ltd. (China), Epiroc Mining India Limited (India), LBF Technik (Germany), and SEBO MEC (South Korea). These players have a strong presence in their regions and are exploring options for geographic expansions to grow their businesses. They are focusing on increasing their market shares through product launches, mergers, and expansions.

Top 10 Key Players in the Coated Ducts Market

  1. Lindab Group

A European HVAC leader offering pre-coated ducts known for energy efficiency and low leakage. The company emphasizes sustainable ventilation solutions for commercial and industrial applications.

  1. Kingspan Group

Renowned for their KoolDuct system, Kingspan offers pre-insulated phenolic coated ducts with excellent thermal and fire performance, widely used in cleanrooms and hospitals.

  1. FabricAir

A global provider of coated textile ducting systems, FabricAir specializes in custom-engineered airflow solutions for supermarkets, sports arenas, and pharmaceutical facilities.

  1. SPI (Specialty Products & Insulation)

A US-based company offering insulated and coated air distribution products, including fire-resistant and antimicrobial-coated duct systems for healthcare and education sectors.

  1. Thermaduct Inc.

A pioneer in exterior and interior phenolic pre-insulated duct systems, Thermaduct products are designed for energy savings and IAQ improvement in commercial buildings.

  1. P3 Ductal (part of P3 Group)

An Italian company specializing in pre-insulated aluminum-coated duct systems. Known for lightweight, modular systems ideal for constrained spaces.

  1. Knauf Insulation

Provides duct insulation and coated duct systems with a focus on energy efficiency, acoustics, and fire protection. Their solutions align with global sustainability benchmarks.

  1. Koolair

A Spanish manufacturer offering duct components with powder-coated finishes and antimicrobial protection. Koolair ducts are prevalent in modern HVAC designs across Europe.

  1. AQC Industries

Known for its underground and indoor duct systems with specialized protective coatings, AQC caters to commercial and industrial ventilation systems.

  1. DuctSox Corporation

Offers coated fabric air dispersion systems tailored for controlled environments, with extensive use in food production, data centers, and laboratories.

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Recent Developments of Coated Ducts Market

▪️ In October 2024, Exyte Group rebranded its Technology & Services division as Exentec, focusing on high-tech sectors such as life sciences and semiconductor manufacturing.

▪️ In May 2024, Acesian Partners Limited established a wholly owned subsidiary in Singapore named Acesian Technologies Solutions Pte. Ltd.

▪️ In April 2024, Exyte Group acquired Kinetics, a provider of installation services and technical facility management.

▪️ In March 2024, Exyte Group expanded in the US, with two of its subsidiaries, Diversified Fluid Solutions (DFS) and NEHP, establishing a presence in Nampa, Idaho.

Key Questions Addressed by the Report

❓ What is the current size of the global coated ducts market?

❓ Who are the key players in the global coated ducts market?

❓ What are some of the drivers for market growth?

❓ What are the different coating types used in coated ducts?

❓ What are the major types of coated ducts?

 
 
 
 

Conclusion

The coated ducts market is witnessing significant traction due to rising awareness of IAQ, building safety regulations, and energy-efficient construction. As industries prioritize health, hygiene, and sustainability, coated duct systems are becoming integral to next-gen HVAC infrastructures. With continuous innovation and demand across diverse sectors—from healthcare to data centers—coated ducts are poised to play a pivotal role in shaping the future of air distribution systems worldwide.

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