Misuse and improper maintenance are the two main causes of clutch failure in manual transmissions. Improperly maintaining a vehicle's clutch can lead to slippage, hard pedal driving (for manual transmissions), overheating, and premature failure.

    However, clutch failure due to misuse or poor maintenance is in part by design.

    Incorrect maintenance or vehicle operation can cause the clutch to wear and break, and in prolonged or extreme cases, the clutch can fail; otherwise, the actual gears and driveshafts inside the transmission can break.

    The first step in avoiding clutch failure is to watch for signs of impending failure. Both drivers and technicians should pay attention to clues about transmission pressure.

    Slippage can be another obvious indicator of clutch problems, and drivers should be aware of clutch heat—a factor that can often be manifested by the smell of burning.

    This sensor notifies the driver when the clutch is too hot to operate safely. Also, if the transmission doesn't shift smoothly while driving, it could be a sign of a clutch problem. If the driver receives a warning or alert while driving the vehicle, the driver should stop to check the clutch. For manual transmissions, clutch pedal feel and visual inspection are the primary diagnostic methods.

   When it comes to servicing, high-quality replacement parts must be used for both types of transmissions. While manufacturers tend to recommend OEM branded parts, fleets are strongly advised to use at least OEM approved parts. Higher-priced parts tend to offer better materials and better warranty coverage, so it's worth spending the extra money upfront to avoid potential problems in the future.

    For manual transmissions, using the correct clutch ensures long life, optimum drivability and performance, and smooth engagement.

    In most cases, clutch problems can be avoided by implementing proper preventive maintenance practices. In all cases, it is important to follow the manufacturer's recommended maintenance intervals.

First, always follow all published transmission maintenance intervals and regularly check all operating parameters of several units in your fleet to help you adjust maintenance intervals based on vehicle operation. Clutches require adjustment as they wear; some clutches require manual adjustment as they wear, while others have self-adjusting clutches. In addition to regular adjustments, clutches require regular lubrication.

    Finally, both types of transmissions require regular transmission fluid changes. Again, teams should refer to the transmission manual for recommended intervals.

Taizhou Benwo Auto Parts Co., Ltd. A Clutch Cover supplier and Release Bearing Manufacturer from China. The company mainly sells Volvo clutch series products and Mercedes clutch and so on.